Walk a straight line
with Gyptech.

A Gyptech certified paper-handling alignment can true your equipment’s centerline to an industry-best 0.002 inch. A quality alignment can reduce paper breaks, bad edges, wrinkling, poor splices, damaging vibrations and costly downtimes — ensuring your net sellable yield is always optimized. It just makes good business sense.

When it comes time to align, either as a preventative measure or in an emergency situation, put your trust in Gyptech. After all, we understand the gypsum process better than anyone. Period.

BOOK YOUR ALIGNMENT TODAY

Why should you get your equipment aligned?

You can not always tell if your equipment is misaliged.  Seemingly small issues could have a major impact on the quality of your board.

  • Misalignment can cause unplanned shutdowns
  • Proper alignment can save time and money in the long run (improved up time, consistent quality and raw material savings)
  • Here are some of the damaging symptoms of misalignment
    • Failed splices of poor splicing due to roller misalignment
    • Paper tracking issues causing uneven tension in face and back papers
    • Minimize paper breaks
    • Edge control or difficulty keeping papers on center
    • Level issues with board line rollers having an impact on the core
    • Premature wear to Forming Belt and equipment do to misalignment 

 

Boardline

What happens at an alignment service?

Prior to service:

  • Certified Technician will have a consultation and provide expert advice
  • We will be flexible and work around your shutdown schedule
  • Can coincide with other services you may need
  • Complete required Plant Safety training. Safe practices will be followed at all times!
  • The existing offset baseline adjacent to the Board Line will be investigated and verified (if necessary) to be parallel to the machine centerline before alignment begins.
  • Real-time alignment adjustment support.A Gyptech alignment team can work with plant maintenance personnel or Gyptech can provide qualified mechanical personnel to make the required equipment alignment corrections

Board Line Belt Conveyor, Live Roll & Knife Alignment:  (Belt tracking issues?)

  • Each belt conveyor main rolls (head, tail, stretch and S wrap) aligned to tolerance
  • The top idler rolls and the return rolls optically aligned for square
  • The 1 belt tail roll would be set for proper elevation above the forming table bottom plate
  • Ensure a proper elevation/level setting between belt conveyors (no core disturbance)
  • Align live roll rolls for square.Helps keeps Board straight for knife delivery.
  • Align the knife for square.Proper alignment can reduce the length of the board being cut thus reducing the cut lengths at the Bundler end saws

To Conclude Service:

  • All service details will be kept confidential
  • Detailed optical alignment report provided
  • Recommendations for continuing equipment alignment improvements and next steps